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- Predator 9500
Super quiet inverter generator
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- Contents
- Table of Contents
- Troubleshooting
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Table of Contents
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Table of Contents
- Specifications
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Important Safety Instructions
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Warning Symbols and Definitions
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Setup Precautions
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Operating Precautions
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Flashing Yellow Light
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Carbon Monoxide Shutoff
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Parallel Kit Precautions
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Service Precautions
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Components and Controls
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Grounding
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Set up
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Electric Starter Battery Connection
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Generator Components
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Pre-Start Checks
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Checking and Filling Engine Oil
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Checking and Filling Fuel
- Operation
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Starting the Engine
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Before Starting the Engine
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Manual Start
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If Engine Does Not Start
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Electric Start
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Flashing Red Light
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Wattage Estimates
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Break-In Period
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Connecting 120 V Ac Loads to the Generator
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Nominal 12 V DC Output
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Overload Indicator
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Low Oil Indicator
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Digital Display Screen
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Economy (ESC) Switch
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Stopping the Engine
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Cleaning, Maintenance, and Lubrication Schedule
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- Maintenance
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Engine Oil Change
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Spark Plug Maintenance
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Spark Arrestor Maintenance
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Air Filter Element Maintenance
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Storage
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Cleaning
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Lubrication
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Storage Area
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Troubleshooting
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Parts List - Generator
- Parts List and Diagram
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Assembly Diagram - Generator
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Parts List - Engine
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Assembly Diagram - Engine
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Warranties
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- 1 Specifications
- 2 Table of Contents
- 3 Setup
- 4 Operation
- 5 Maintenance
- 6 Troubleshooting
- 7 Parts List and Diagram
- Download this manual
Owner's Manual & Safety Instructions
Save This Manual
operating, inspection, maintenance and cleaning procedures. Write the product's serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
Using a generator indoors CAN
KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
©
Copyright
2020 by Harbor Freight Tools
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Keep this manual for the safety warnings and precautions, assembly,
Only use OUTSIDE
and far away from
windows, doors,
and vents.
®
. All rights reserved.
Visit our website at: http://www.harborfreight.com
Email our technical support at: productsupport@harborfreight.com
Email our engine support at: predator@harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
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Summary of Contents for Harbor Freight Tools Predator 9500
- Page 1 No portion of this manual or any artwork contained herein may be reproduced in Failure to do so can result in serious injury. any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing SAVE THIS MANUAL.
- Page 2 Table of Contents Specifications ............... 2 Maintenance ..............15 Safety ................3 Troubleshooting ............19 Setup ................7 Parts List and Diagram ..........22 Operation ..............9 Warranties ..............26 Specifications 120/240 V AC, 60 H z, 63.3 / 31.7 A , 1 Phase 12 ...
- Page 3 WarninG SyMBOLS anD DEFiniTiOnS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
- Page 4 Setup precautions 1. Gasoline fuel and fumes are flammable, and 6. Connections for standby power to a building potentially explosive. Use proper fuel storage electrical system must be made by a qualified and handling procedures. Do not store fuel electrician. The connection must isolate the or other flammable materials nearby.
- Page 5 28. Use only accessories that are recommended efficiently powered by a portable generator. by Harbor Freight Tools for your model. Accessories that may be suitable for one 12. Before connecting an appliance or power cord...
- Page 6 If unreadable or missing, contact b. Turn the Combination Switch Harbor Freight Tools for a replacement. to its “OFF” position. 7. Have the equipment serviced by a qualified repair c. Disconnect the negative battery terminal.
- Page 7 Set up read the EnTirE iMpOrTanT SaFETy inFOrMaTiOn section at the beginning of this manual including all text under subheadings therein before set up or use of this product. TO prEVEnT SEriOuS inJury anD FirE: Operate only with proper spark arrestor installed. Operation of this equipment may create sparks that can start fires around dry vegetation.
- Page 8 Fuel Tank Cap Fuel Gauge Control panel Combination air Filter/Spark plug/ Switch Battery access panel Muffler recoil Handle Oil Fill access Door Wheel Lock Figure B: Generator Components WarninG! TO prEVEnT SEriOuS inJury: Follow parallel Kit instructions for connection and use of a parallel Kit (parallel Kit and instructions sold separately). Generator must be in 120V/240V mode for parallel function.
- Page 9 Operation read the EnTirE iMpOrTanT SaFETy inFOrMaTiOn section at the beginning of this manual including all text under subheadings therein before set up or use of this product. pre-Start Checks Inspect Engine and Generator looking for damaged, loose, and missing parts before set up and starting. If any problems are found, do not use equipment until fixed properly.
- Page 10 Starting the Engine Before Starting the Engine a. inspect the generator and engine. b. Disconnect all electrical loads from the generator. c. Fill the engine with the proper amount and type of both stabilizer-treated unleaded gasoline and oil. Manual Start ECOnOMy SWiTCH 1.
- Page 11 Electric Start ECOnOMy SWiTCH 1. Turn the Economy Switch to the OFF position. 2. Turn the Combination Switch to the START position. STORAGE STORAGE STORAGE 3. Turn the Engine Switch to START position to start the Engine. If Engine does not start within 3 seconds, release Starter Button.
- Page 12 Break-in period a. Breaking-in the Engine will help to ensure proper equipment and Engine operation. b. The break-in period will last about 30 hours of use. DO NOT exceed 75% of the Generator’s running wattage during this period. • Change the engine oil after this period. Under normal operating conditions subsequent maintenance follows the schedule explained in the MainTEnanCE section.
- Page 13 Overload indicator note: The OVERLOAD light may turn on for a few seconds as a large device starts up. This is normal for loads approaching the capacity of this Generator. 1. The total combined load through the 4. Check if any circuit breakers have tripped outlets on the Generator must not exceed and make sure that ALL circuit breakers are the running power of the unit.
- Page 14 STarT Stopping the Engine CHOKE EnGinE SWiTCH To stop the Engine in an emergency, turn the Engine Switch OFF. STarT Under normal conditions, use the following procedure to shut off the Generator: STarT ECOnOMy SWiTCH 1. Turn all electrical load devices off and unplug them from the Generator.
- Page 15 Maintenance WarninG TO prEVEnT SEriOuS inJury FrOM aCCiDEnTaL STarTinG: Turn the Combination Switch of the equipment to its “OFF” position, wait for the engine to cool, and disconnect the spark plug cap before performing any inspection, maintenance, or cleaning procedures. TO prEVEnT SEriOuS inJury FrOM EQuipMEnT FaiLurE: Do not use damaged equipment.
- Page 16 Checking and Filling Fuel note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. it can WarninG! TO prEVEnT SEriOuS cause particles to enter the carburetor, affecting inJury FrOM FirE: engine performance and/or causing damage. Fill the fuel tank in a well-ventilated area 4.
- Page 17 air Filter Element Maintenance 1. Loosen screws and remove the Air Filter Access 4. Cleaning: Panel on the left side of the Generator. • For “paper” filter elements: To prevent injury from dust and debris, wear ANSI-approved safety goggles, NIOSH-approved dust mask/respirator, and heavy-duty work gloves.
- Page 18 • Gasket-style: 3. Using the Spark Plug Wrench, remove the Spark Plug. Finger-tighten until the gasket contacts the cylinder head, 4. Inspect the Spark Plug: then tighten about 1/2-2/3 turn more. If the electrode is oily, clean it using a clean, dry rag. •...
- Page 19 Troubleshooting problem possible Causes probable Solutions Engine will not start FUEL RELATED: FUEL RELATED: 1. No fuel in tank or fuel valve closed. 1. Fill fuel tank with fresh 87+ octane stabilizer-treated unleaded gasoline and open fuel valve. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.).
- Page 20 problem possible Causes probable Solutions Engine misfires 1. Spark plug cap loose. 1. Check cap and wire connections. 2. Incorrect spark plug gap or 2. Re-gap or replace spark plug. damaged spark plug. 3. Defective spark plug cap. 3. Replace spark plug cap. 4.
- Page 21 pLEaSE rEaD THE FOLLOWinG CarEFuLLy THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LISTS AND ASSEMBLY DIAGRAMS IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
- Page 22 parts List and Diagram parts List - Generator part Description part Description 53 Right Side Oil Plate Assembly Engine Part 54 Left Plate Assembly Hex Flange Nut /M10*1.25 55 Alternator Cover Plate Assembly Anti-Vibration Seat 1 56 Panel Seal Anti-Vibration Seat 2 57 Inverter Cover Plate Assembly Plug/Drain Plug 58 Handle Sleeve...
- Page 23 assembly Diagram - Generator ITEM 57080 For technical questions, please call 1-888-866-5797. Page 23...
- Page 24 parts List - Engine part Description part Description 1A Hex Flange Bolt /M6*1 48A Aluminum Washer 2A Cylinder Head Assembly 49A Crankcase 3A Cylinder Head Gasket 50A Metal Clip 4A Clamp Φ14*Φ15.5*10 51A Oil Alert 5A Waste Pipe 52A Speed Governor 6A Nut/M6xp0.75 53A Metal Clip 7A Rocker Shaft...
- Page 25 assembly Diagram - Engine ITEM 57080 For technical questions, please call 1-888-866-5797. Page 25...
- Page 26 Limited 90 Day Warranty (retail) Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
- Page 27 DEFECTS WarranTy rEQuirEMEnTS: a) The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser. The warranty period is two years. b) HFT warrants to the ultimate owner and each subsequent owner that the engine or equipment is: 1.
- Page 28 7. Particulate Controls b. Vacuum, temperature, and time sensitive valves and switches. a. Traps, filters, precipitators, and any other device used to capture particulate emissions. c. Hoses, belts, connectors, and assemblies. 8. Miscellaneous Items Used in Above Systems a. Electronic controls. e) Emission Warranty Parts List for Evap 1.
This manual is also suitable for:
57080